Kenray Home Page About VFFS HFFS

One of the major considerations faced by packaging businesses is the selection of an appropriate forming set. Ensuring that you choose the correct forming set is of paramount importance to the running costs of your business. It’s not just the initial price that defines the cost-effectiveness; after all, it becomes an essential part of the packaging process, and using appropriate forming tubes and forming sets that are of high quality can ensure your business isn’t wasting money.
Less material wastage

Nobody likes to lose money through production faults, so using the correct forming shoulders is vital. This ensures that packaging materials are used more efficiently, and as a result means that fewer materials are wasted. Less waste means less time and money is lost to a final product that is unusable, and also means that precious time is not spent producing a flawed product.
Fewer blockages

Another common drain on time resources in the packaging industry is caused by blockages in forming tubes and collars. Many product types are prone to these blockages, which has a negative effect by slowing the production process and rendering the machine useless until the blockage is cleared.

Using higher quality, purpose-built forming tubes, which offer intricate designs to reduce the severity and frequency of blockages, can be a beneficial way to minimise this kind of setback. These tubes will be designed with wider inlets to reduce the chances of a blockage, along with unique shaping of the tube. This helps by allowing the machine to do its job; producing the profitable products.

Despite this, it is not always necessary to buy purpose-built forming tubes that prevent blockages. While some are prone to blockage, there are some product types that do not commonly suffer such fate.
Optional features

High quality forming sets are often tailored to suit the particular needs of a company, with many suppliers offering a host of optional features to increase efficiency and functionality. This can allow your company to increase the volume of output. Such features are intended to provide a balance between cost and the running of the business, which improves the optimum outlay level and maximises business profits.
Longer lifespan

It is an inevitable circumstance that forming collars and tubes will fall victim to wear and tear as time passes, and will eventually need replacing. Using higher quality forming sets, which are much more tough and durable, means that they will need to be replaced much less often than cheaper and more flimsy alternatives. In the long run, this means that although the initial outlay may be higher, money will be saved by the infrequency at which the tubes need to be replaced.

In summary, the selection of the right forming set is a vital factor in the running cost of a packaging business. While higher quality sets may be more expensive initially, their lower repair and maintenance outlay over time makes them much more cost-effective than basic sets. Additionally, a high quality forming set and collars allow your business to maximise productivity and consequently increase profits.