Reliable Partnership with Kenray Global
Posted on by Claire Taylor

Kenray Expands Distributor Network in the Middle East by Welcoming Reliable Global

Kenray Kenray is delighted to announce that we are ending 2021 on a high with the announcement that Reliable Global will be joining our Distributor Network as our Agents covering UAE, Kuwait, Saudi Arabia and Oman.

This is an exciting addition to the Kenray portfolio, allowing us to deliver our innovative range of Forming Sets, Product Strippers, Forming Accessories and training solutions to new clients across the Middle East.

Mark Evans, Commercial Director, and Andrew Dennis, Technical Director said:
“We look forward to welcoming Rahul Bhavsar and the Reliable Global team onboard as our Agents in the Middle East. This welcome addition strengthens relations with our clients in the regions by having a local presence and will allow Kenray to continue enhancing our product ranges for the food manufacturing industry as sustainability requirements change. We look forward to working together in 2022”

Rahul Bhavsar, Manager & Mr. Rashid Mir – Operations Manager, Reliable Global Said:
“Reliable Global is delighted to be an Agent for the Kenray range of forming sets and solutions in the UAE, Kuwait, Saudi Arabia and Oman. This is a great opportunity for both businesses to forge new relationships and develop solutions for clients in this ever-changing market. We look forward to speaking to clients in the New Year about the new
opportunities.”

For further information, please contact:

Reliable Global – UAE, Kuwait, Saudi Arabia & Oman – Reliable Global:

Rahul Bhavsar, Manager – Packaging
T: +971 54 462 9200
E: rashid@reliableglobal.com

UK – Kenray:

Mark Evans – Commercial Director
T: +44 (0) 1530 400 100
E: perform@kenrayglobal.com

 

 

 

Kenray Global Partnership with Zanon VFFS HFFS Solutions
Posted on by Claire Taylor

Kenray announces our latest Strategic Partnership – Zanon

 

Kenray is delighted to announce its new strategic partner, Zanon Forming, who are located in the Lupari region of Northern Italy.

This move is designed to allow both companies to expand their product ranges and geographical span and to give better support to the customers.  This allows both companies to specialize in their various areas of expertise, within the forming sector.
For example, Kenray specialises in highly complex doy and quad sets and formers for the snack industry. Whilst Zanon specialises in formers for the cereals, produce and agricultural sectors.
As with all Kenray products, each former is machine tested for quality control and verification purposes before dispatch.
This exciting new partnership allows the Kenray group to maximize its technical expertise by combining its increased high quality manufacturing capabilities.
Kenray Zanon Partnership
So there you have a short video on our new strategic partnership. I hope you found that useful. If you need more information, please either visit our website or give us a call on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Thank you very much.

Kenray Forming Troubleshooting Solutions and Refurbishment , Forming Sets, Forming Shoulders, VFFS, Packaging
Posted on by Claire Taylor

Troubleshooting Front Drive Belt Issues – Solutions from Kenray Forming

 

Mark Evans from Kenray. Today’s short blog is talking a little bit about some of the common problems experienced with front drive belt formers.

Here, you can see a typical former that’s been returned for some refurbishment work.

Typically, you’ll see burn marks on the center of the PTFE strip. Either side of the PTFE strip you’ll see grooves that have been warn by the drive belts.

Here you can see the comparison between the old and the new PTFE strip.

We recommend you change these frequently as the uneven surface will compromise the back seal.

We would also recommend that when you change the PTFE strip, you change the drive belts at the same time. At Kenray,

we’ve developed many variants of the TNA back seal to ensure, proper sealing, particularly with Matt and paper film.

In the example, shown the PTFE is replaced by stainless steel, which also assists in keeping the tube stable.

The insert in the center can be replaced with different materials to seal different films.
So there you have a short video on front-drive belt formers. I hope you found that useful. If you need more information, please either visit our website or give us a call on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Thank you very much.

Kenray Forming Creasing Issues - Kenray Forming, Forming Sets, Forming Shoulders, VFFS, Food Packaging,
Posted on by Claire Taylor

Troubleshooting Creasing Issues – Solutions from Kenray Forming

 

So it is a short presentation would like to talk to you a little bit about bag creasing.

One of the reasons for creasing is the age of the shoulder, as the shoulder becomes older, it gets worn by the film as it’s constantly going over the lip. This causes what we call sharks teeth the shark’s teeth that we just described causes the film to rock up as it goes over the lip, this, in turn, causes jagged lines to form down the bag.

Another cause of creasing is when the tube is too close to the shoulder and causes the film to pinch. You can see the consequences of that on the slide shown.
Another cause of creasing can be the role of position which is incorrect and too far back here. You can see that as a consequence of the incorrect role of position. We have creasing on the outside of the bag, which looks like a herringbone
shape and also on the inside of the bag.
So there you can see. Creasing is not only a problem for exterior marks on the bag, but it also breaks the seal inside, and this, in turn, reduces the product shelf life.
So there you have a short video on creasing. I hope you found that useful. If you need more information, please either visit our website or give us a call on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Thank you very much.

Kenray Forming Solutions Film Snapping - Kenray Forming, Forming Sets, Forming Shoulders, VFFS, Food Packaging,
Posted on by Claire Taylor

Kenray Film Snapping Troubleshooting Solutions

 

So in this short video, I’d like to talk to you a little bit about film snapping and what causes it?

The film can snap for a number of reasons. Usually, it’s because there’s too much tension.

This could be the result of poor geometry on the shoulder. It could also be because the tube is too close to the shoulder which you can see here. You can see the film is actually peeling rather than ripping.

Sharp edges or the crossover point being too close could also be a key cause of film ripping.

Here you can see the film actually ripped because the gap between the shoulder and the tube is too tight.

So there you have a short video on film snapping. I hope you found that useful. If you need more information, please either visit our website or give us a call on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Thank you very much.

Kenray Global Training and Solutions VFFS HFFS
Posted on by Claire Taylor

Kenray Onsite Training Facilities

 

Hello again, Mark Evans from Kenray.

Today, we’re in the training room and I would like to show you some of the facilities we have available for training in our dedicated training facility.

You can either come here in person or we can do it via the Internet on the large screen TV. The TV itself is kitted out with a zoom lens and we can schedule training for any time during the day.

The room itself is kitted out with fixtures, jigging and tooling and we can produce any type of training that you require for more information visit our Training page for more information.

Thank you.

Kenray Global Stick Pack Solutions VFFS HFFS
Posted on by Claire Taylor

Open Back Seal Solutions from Kenray

 

Today, I’d like to talk to you a little bit about open back seals and the things that cause them. One of the reasons for the open back seal is that the former is not correctly positioned on the machine as seen on the video above.

You can see that demonstrated. Another reason for the open-back seal could be the tube alignment, in this example, you can see that the tube is offset left to right and in this scenario, the tube is offset front to back.

Another reason for the bag opening up could be the geometry of the shoulder which may be incorrect or the crossover point may be in the wrong position. This is an example of a shoulder where the patterns have been predetermined by forward-engineered models. It will require testing, but this will be minimal.

So here you have a little insight into open back seals to find out more or to let us help you fix some of the problems you may have please either give us a call or visit our website.

Thank you for watching.

Visit – www.kenrayglobal.com or email perform@kenrayglobal.com

Kenray Global Training and Solutions VFFS HFFS
Posted on by Claire Taylor

Innovation Leads the Way at Kenray

Kenray has invested in Research and Development in recent years with support from Phill Loxley, our Head of Engineering. This has enabled us to be the industry leader in developing technical solutions for the Packaging Industry. Over recent years, our R&D skills have proved invaluable to leading Blue-Chip clients transitioning to sustainable & compostable film structures that have allowed them to alter packaging configurations and material usage whilst maintaining product outputs on VFFS & HFFS machines.

Phill Loxley, has been instrumental in this development and has been at the forefront of this project and many others. Phill has worked closely with OEM’s & end-users to understand the challenges they are facing.  He has then designed and manufactured a number of innovative solutions along with his team of Engineers that have consistently been recognised by clients. An inventor at heart, the pioneering solutions that we have been able to help companies adopt have made huge impacts such as reduced Nitrogen usage, reduced wastage and improved overall efficiencies.

Andrew Dennis, Technical Director added: “Working closely with Phill, you can see his patience and diligence come through to help clients overcome complex machinery challenges. We are delighted to have been chosen as a partner of choice to help design and develop solution’s over the past few years and with the future expansion plans in place, this capability can only strengthen our product offering.”

Visit – www.kenrayglobal.com or email perform@kenrayglobal.com

Kenray Global Stick Pack Solutions VFFS HFFS
Posted on by Claire Taylor

Kenray Video: Stick Pack Forming Set Solutions

Kenray Forming Ltd – Stick Pack Solutions

I’m Mark Evans from Kenray, today we are in the engineering office and I’m going to look at how we produce Stick Pack Formers.

During the first stage, our Engineer will find all the specifications and input them into the model.

The software itself will look for any errors. Once this process is complete the model itself will generate the forward engineered patterns.

Here you can see the typical Stick Pack Former, which has been through this process.

Once this former has been digitally developed, it can be placed together with other formers into the requisite number of lanes.

The next step in the process is to generate the machine tool program using 3D Graphics simulation.

 

The final part of the process is these images are sent to the machine shop for Machining. Here you can see a stick pack former being milled.

So I hope that gives you some insight into how we prepare and manufacture our stick pack formers.

Thank you for listening. Please contact us on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Kenray Global VFFS HFFS forming sets Engineering department
Posted on by Claire Taylor

Kenray Video: Our Engineering Department

Kenray Forming Ltd – Welcome to our Engineering Department

Here we are inside the engineering office.

In total, we have nine Engineers, three of whom are dedicated to research and development.

Here you can see one of the designers who is scanning a customer’s, pattern you will then scan them into the computer and check it against our forward engineered models.

Here you can see one of the designers using a 3D CAD cam. Once the model has been completed it can be sent across to production to be cut on a 3-axis machine.

The Development Department also has a dedicated, highly skilled Fabricator who can turn ideas into products. Here you can see a Kenray redesign of an original part being tested.

Please contact us on +44 (0)1530 400 100 or email perform@kenrayglobal.com