Kenray Video: Stick Pack Forming Set Solutions

Kenray Forming Ltd – Stick Pack Solutions

I’m Mark Evans from Kenray, today we are in the engineering office and I’m going to look at how we produce Stick Pack Formers.

During the first stage, our Engineer will find all the specifications and input them into the model.

The software itself will look for any errors. Once this process is complete the model itself will generate the forward engineered patterns.

Here you can see the typical Stick Pack Former, which has been through this process.

Once this former has been digitally developed, it can be placed together with other formers into the requisite number of lanes.

The next step in the process is to generate the machine tool program using 3D Graphics simulation.

 

The final part of the process is these images are sent to the machine shop for Machining. Here you can see a stick pack former being milled.

So I hope that gives you some insight into how we prepare and manufacture our stick pack formers.

Thank you for listening. Please contact us on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Kenray Video: Our Engineering Department

Kenray Forming Ltd – Welcome to our Engineering Department

Here we are inside the engineering office.

In total, we have nine Engineers, three of whom are dedicated to research and development.

Here you can see one of the designers who is scanning a customer’s, pattern you will then scan them into the computer and check it against our forward engineered models.

Here you can see one of the designers using a 3D CAD cam. Once the model has been completed it can be sent across to production to be cut on a 3-axis machine.

The Development Department also has a dedicated, highly skilled Fabricator who can turn ideas into products. Here you can see a Kenray redesign of an original part being tested.

Please contact us on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Kenray Video: Our Site 3 Testing Facility

Kenray Forming Ltd – Welcome to our Site 3 Testing Facility

 

Today we’re looking at our Testing Facilities that we have available here on Site 3.

This Kliklok Woodman Intermittent Machine can be used with either a vacuum or a friction drive facility.  To test TNA and other front drive formers, we have a TNA Robag 3 in our line-up.

Our line equipment LE 400 machine has the ability to test all Doy & Quad formers. All continuous high-speed formers can be verified on this apparatus.

Here we are at the back of the machine and the first thing we’re going to do is to ensure that the reel is correctly positioned on the machine and the film is running true and will be aligned to the bag specification.

So, here we are at the front of the machine all we want to ensure is that the film is running smoothly over the shoulder and touching at every point. will also want to make sure the geometry is correct, and everything is lining up.

Okay so the final point of the process is to check that we’ve got a good bag of the machine First thing to do is to make sure that we got the right bag size, check that we’ve got the correct seal and seal is actually strong enough and then finally check for creases, wrinkles and any twisting.

Please contact us on +44 (0)1530 400 100 or email perform@kenrayglobal.com

Kenray Video: Product Blockage Solutions for VFFS Machines

Kenray Forming Ltd – Product Blockage Solutions for VFFS Machines

What I’d like to do in today’s short blog is to talk to you a little bit about product flow and how we might be able to help you with any product flow issues you might be experiencing

As you can see on the diagram we’ve got potatoes going into a straight tube and as you can see at the top on the right side of the diagram they become stuck in the top of the tube.

So what we’ve been able to do in this particular instance is redesigned the angle of the inlet so that combined with streaming from the weigher. the potatoes flow freely through the tube.

Looking at the diagram on the left, we can see a typical high-speed snack tube, so not only have we altered the inlet angles, but we’ve also cut out the back of the tube to allow the product to fall through the tube freely.

Another way of removing blockages is to use a poker, this is being demonstrated in this clip

Thank you for watching. I hope this and the subsequent videos will give you a little bit more depth into what we actually do. If you need help and support, the Kenray Team are only a phone call away – +44 (0)1530 400 100 or email perform@kenrayglobal.co.uk

Kenray Video: Introduction to Site 2

Kenray Forming Ltd – Introduction to Site 2

Here we are outside site 2.  Site 2 is where we make our frames and other engineered items.

Our Ramada Laser Cutter is capable of cutting accurately and quickly all the parts required for the fabrication process.

You can see we have two CNC lathes. One is used for tubes and the other CNC / Milling Machine is capable of making any parts.

These are our multi-access machines. All our machines are capable of taking information from the CAD Cam system to produce parts. We also have a 3D printing facility for prototyping

 

Thank you for watching. I hope this and the subsequent videos will give you a little bit more depth into what we actually do. If you need help and support, the Kenray Team are only a phone call away – +44 (0)1530 400 100 or email perform@kenrayglobal.co.uk

Kenray Video: Introduction to Site1

Kenray Forming Ltd – Introduction to Site 1

The next video in our series is an introduction to our Site 1 in Leicestershire, UK showcasing our facilities and our fantastic team that helps Kenray to deliver effective forming solutions:

Here we are outside Site One, what I’d like to do today is just show you some of the facilities we have inside:

 

Here we are inside the Engineering Office. In total, we have 9 engineers, three of whom are dedicated to Research and Development.

 

Here we are in the Canteen which is also used as a meeting room for our Production Staff.

Welcome to the Directors office shared with my business partner Andrew Dennis. Over here we have our communications equipment which has been recently installed and this allows us to communicate effectively between the three sites, it also allows us to talk to our customers or suppliers and other members of the Kenray group across the globe.

Also onsite is one of our main fabrication sites which you can see behind me & also on the shop floor we have two break presses.

Thank you for watching. I hope this and the subsequent videos will give you a little bit more depth into what we actually do. If you need help and support, the Kenray Team are only a phone call away – +44 (0)1530 400 100 or email perform@kenrayglobal.co.uk

Kenray Video: 1 – Introduction to Kenray

Hello and welcome to Kenray, my name is Mark Evans & I’m the Commercial Director and during this and subsequent blogs, I’d like to just show you a little bit about Kenray & what it is we do and how it is we can help you.

 

 

So, who are we? Well, we were formed in 1981 and Andrew Dennis, my business partner & myself, took over the company in 2004 and since then we’ve strived to turn it into the global leader in the design and manufacture of forming sets. Quality is our hallmark and we are ISO accredited.

Our mission is to produce the highest quality forming sets available, delivered to the customer on time with the best after-sales and service support possible. We achieve that through a number of values and the key one is consistency so that you get the same former to the same quality time after time. We use an ERP system so that we can ensure that we have traceability and repeatability and all the former’s are forward engineered on our 3D modelling system. We work with partners around the globe, in America and Canada, we have Greener Corporation who are distributors and forward agents. In Mumbai, we have our Indian plant which is a joint venture with another company & throughout Europe we have a number of Sales outlets and offices and we have a financial interest in Zanon Forming which will become partners with us in our global journey.

Everything that leaves can be assembled and tested in a specialist area with up to six packaging machines so that we can test every former before it leaves us.

Thank you for watching. I hope the subsequent videos will give you a little bit more depth into what we actually do. If you need help and support, the Kenray Team are only a phone call away – +44 (0)1530 400 100 or email perform@kenrayglobal.co.uk